How the System Works
GPS Devices Installed on Heavy Vehicles
Every vehicle operating near pipeline zonesโsuch as JCBs, excavators, tractors, drilling rigs, and transport vehiclesโis installed with a GPS device.
These GPS devices continuously monitor:
- Real-time location
- Movement patterns
- Speed
- Stoppage points
- Time spent within restricted areas
Creating a Geofence Around the Pipeline Route
A geofence is a virtual boundary created around the pipeline (usually 50m to 200m radius depending on terrain and risk level). Whenever a pipeline construction company or monitoring team draws the pipeline route on a digital map, the system automatically creates:
- Danger zones
- Restricted operation zones
- Alerts zones
Real-Time Alerts When Vehicles Enter the Pipeline Zone
When any GPS-enabled heavy vehicle enters or approaches the geofenced zone, the system:
- Sends an instant alert to the control room
- Notifies field engineers
- Triggers mobile app push notifications
- Creates an event log for auditing
Alerts may include :
- โJCB Entering Pipeline Danger Zoneโ
- โExcavator Stopped Near Pipeline at 12:45 PMโ
- โUnauthorized Vehicle Movement Detectedโ
This allows supervisors to take action before any digging or damage happens.
Benefits of GPS Tracking for Pipeline Safety
- Prevents Accidental Damage
Most pipeline accidents happen due to unintentional digging. Real-time monitoring ensures intervention before damage occurs.
- Ensures Compliance
Only authorized vehicles and machines can operate close to the pipeline, reducing safety violations.
- Reduces Operational Risks
Early detection prevents leaks, explosions, and costly downtime.
- Accurate Historical Data
GPS logs help in:
- Incident investigation
- Audits
- Performance assessments
- Work verification
- Improved Coordination
Field teams, control rooms, and contractors can coordinate instantly using the alert system.
Use Cases in the Oil & Gas Industry
- Pipeline Construction Projects
Monitoring contractor vehicles during excavation, welding, and trenching.
- Pipeline Maintenance
Ensuring only authorized vehicles enter maintenance zones.
- Urban & Highway Crossings
Preventing damage from city excavations, real estate construction, or road work.
- Remote Pipeline Monitoring
Long rural/forest areas can be monitored without physical manpower presence.